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Crank shaft pully removal 1.5L SOHC

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  #1  
Old 03-16-2008, 04:05 PM
engbuster350's Avatar
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Default Crank shaft pully removal 1.5L SOHC


I've started to replace the timing belt on a 2001 Accent 1.5 L SOHC engine.

I cannot remove the crank shaftouter pully.

Is it pressed on (needing to use a puller)? or should the nut be removed?

If it is the nut, is it a left hand or right hand thread? Thanks for any input.
 
  #2  
Old 03-16-2008, 05:30 PM
ken99's Avatar
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Default RE: Crank shaft pully removal 1.5L SOHC

From http://www.hmaservice.com/

2001 > G 1.5 SOHC > Engine Mechanical System

DISAESSEMBLY
1.Loosen the coolant pump pulley bolts.[/align]



2.Loosen the alternator bolt.[/align]

3.Remove the coolant pump pulley and belt.[/align]

4.Remove the crankshaft pulley.[/align]



5.Remove the timing belt cover.[/align]



6.Align the timing marks of the camshaft sprocket and crankshaft sprocket, with the No.1 piston placed at top dead center on its compression stroke.[/align]



7.Move the timing belt tensioner pulley toward the coolant pump and temporarily secure it.[/align]



8.Remove the timing belt.[/align]



9.Remove the camshaft sprocket.[/align]

10.Remove the crankshaft sprocket bolts. Remove the crankshaft sprocket and flange.[/align]

11.Remove the timing belt tensioner.[/align]

 
  #3  
Old 03-16-2008, 08:48 PM
retsam's Avatar
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Default RE: Crank shaft pully removal 1.5L SOHC

Hello engbuster350

your need to have a Impact gun to remove that bolt.
Or a way to block the fly wheel

You can add some lubricant to help to loose up that big bolt.

Have Fun
 
  #4  
Old 03-29-2008, 01:42 PM
Join Date: Mar 2008
Posts: 2
Default RE: Crank shaft pully removal 1.5L SOHC

Hi I have a 1.6L engine, is the info the same? Thanx.
 
  #5  
Old 03-29-2008, 08:36 PM
NovaResource's Avatar
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Default RE: Crank shaft pully removal 1.5L SOHC

No, the 1.5L is a SOHC; the 1.6L is a DOHC. Here's the procedure for the 1.6L:

2001 > G 1.6 DOHC > Engine Mechanical System

DISASSEMBLY

1. Lift the vehicle by using of jack.



2. Remove the engine support bracket. (14 mm bolt and 2 nuts, 17 mm bolt)



3. Remove the power steering belt.

4. Remove the air conditioning compressor belt.

5. Remove the alternator belt.





6. Remove the coolant pump pulley.



7. Remove the crankshaft pulley.



8. Remove the timing belt cover.



9. Move the timing belt tensioner pulley toward the coolant pump and temporarily secure it.



10. Remove the timing belt.

NOTE:
If the timing belt is reused, mark with an arrow to indicate direction of rotation (on the front of the engine) to make sure that the belt is reinstalled in the same direction as before.

11. Remove the camshaft from the camshaft sprocket.

12. Remove the crankshaft sprocket and flange.

13. Remove the timing belt idler.

14. Remove the timing belt tensioner.




REASSEMBLY

1. Install the flange and crankshaft sprocket as shown.
Pay close attention to their mounting directions.



2. Install the camshaft sprocket and tighten the bolt to the specified torque.

--------------------------------------------------------------------------------

Tightening torque
Camshaft sprocket bolt :
80 ~ 100 Nm (800 ~ 1000 kg.cm, 59 ~74 lb.ft)

--------------------------------------------------------------------------------

3. Install the idler and tighten the idler bolt to the specified torque.

--------------------------------------------------------------------------------

Tightening torque
Idler bolt : 43 ~ 55 Nm (430 ~ 550 kg.cm, 32 ~ 41 lb.ft)

--------------------------------------------------------------------------------

4. Align the timing marks of the camshaft sprocket (A) and camshaft bearing cap (B).
Then align the timing marks of crankshaft sprocket and front case with the No.1 piston placed at top dead center on its compression stroke as shown in the illustration.





5. To install the timing belt tensioner, first mount the tensioner, spring, and spacer. Temporarily tig
 
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